Electronics & Software Design & Manufacture
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Manufacturing Plant

One of the primary differences between PCB manufacturers is their production line. However, it is not just about having the most recent model, but about how it is used. BitBox invests in both its equipment and its staff to ensure that only the right skills and technologies are used to suit the demands of each job.

This is our current Manufacturing Plant:

Speedprint SP710avi

Manufacturing Plant: Speedprint SP710avi Solder Paster

Max board size 600mm x 510mm

Automatic optical alignment to 20um @ 6 Sigma 2cpk

Automatic speed and pressure control for squeegee operation

2D+ solder paste inspection

Automatic under-stencil cleaner

Europlacer iineo 2

Manufacturing Plant: Europlacer Iineo 2

2 rotary heads on dual linear X/Y gantries with 8 and 12 pick ups & a 40 position ‘smart’ nozzle bank per head

Placement rate 26,300 components per hour

Component placement from 01005 to 50x50mm

Component lead pitch 0.3mm (QFP), 0.4mm (µBGA)

Component lead size 0.15mm (QFP), 0.2mm (µBGA)

Accuracy, standard 35µm (QFP) to 50µm (Chip)

up to 264 8mm feeders plus 3 Jedec trays

Max PCB size 700 x 460mm

8 Zone Reflow Oven

Manufacturing Plant: 8 Zone Reflow Oven

8 heating zones top and bottom 2 cooling zones

Heated length 2.2m

Conveyor speed 0.3 – 1.6m/min

Chain conveyor with anti warp support

Temperature accuracy ±1ºC

Umo-390 PCB Stacker

Manufacturing Plant: Umo 390 PCB Stacker

PCB unloader mechanism

3 off R-808 racks (535 x 460 x 570 mm)

Max PCB size 535 x (50-390mm)

Optical Inspection System

Manufacturing Plant: Optical Inspection System

4M pixel colour CCD camera providing 10.6µM resolution suitable for 01005 components

Telecentric Lens to ensure no distortion of image.

Laser Co-planarity capability for BGA and IC lead inspection (automatic lead height profile) now providing the highest level of performance from a bench top AOI system; as standard

Standard inspection area 470mm x 450mm

3 tier coloured LED lighting for accurate solder inspection

Database connectivity for statistical reporting.

Off-line software included for programming and rework facility